Focus on the field of micro powder grinding !
Processing ability: 3- 45t/h
Fineness: 400-3000 mesh
Max feeding size: 10 mm
Range of application: Montmorillonite, Carbon black, Diatomite, Calcium Carbonate, Talc, Kaolin, Gypsum, Kaolin, Bentonite, Calcite, Limestone…
Table of Contents
Introduction to Montmorillonite Superfine Powder Vertical Grinding Mill
Montmorillonite is a type of clay mineral, part of the smectite group, known for its expansive properties and significant use in various industries such as ceramics, pharmaceuticals, and cosmetics. To utilize montmorillonite effectively, it must often be ground into a fine powder. This is where the superfine powder vertical grinding mill comes into play.
A superfine powder vertical grinding mill is an advanced grinding equipment designed to produce ultra-fine powders with high efficiency and precision. It features a vertical structure, which provides several advantages over traditional horizontal mills. These advantages include:
Space Efficiency: The vertical design allows for a more compact installation.
Energy Efficiency: Vertical mills typically consume less power due to their more efficient grinding mechanisms.
Fine Particle Size: Capable of producing powders with particle sizes in the micron and sub-micron range.
High Grinding Efficiency: The vertical grinding mill utilizes a combination of impact, shear, and compression forces to achieve fine and ultra-fine particle sizes efficiently.
Stable Operation: Designed for continuous operation, these mills ensure stable performance with minimal downtime.
Adjustable Particle Size Distribution: The mill can produce powders with precise and adjustable particle size distributions, essential for various applications.
Low Wear and Tear: Advanced materials and design reduce wear and tear on the grinding elements, resulting in lower maintenance costs and longer equipment life.
Environmental Benefits: Equipped with dust collection systems to minimize dust emissions, ensuring a cleaner and safer working environment.
The working principle of a superfine powder vertical grinding mill involves several key steps:
Feeding: Montmorillonite material is fed into the mill through a feed hopper.
Grinding: The material is subjected to intense grinding action between the grinding rollers and the grinding table. The rollers exert pressure on the material, grinding it into fine particles.
Classification: An integrated classifier ensures that only particles of the desired size are allowed to pass through, while larger particles are returned to the grinding zone for further reduction.
Collection: The fine powder is collected through a discharge system, often incorporating a dust collector to capture any airborne particles.
| Main Configuration and Production | |||
| Model | CLUM1425 | CLUM1632 | CLUM1736 |
| Working Diameters（mm） | 1400 | 1600 | 1700 |
| Number of rollers（pieces） | 3 | 3 | 3 |
| Number of classifier（pieces） | 5 | 7 | 7 |
| Power of classifier（Kw） | 5X15 | 7X15 | 7X（15～18.5） |
| Main unit power （Kw） | 250 | 315 | 355 |
| Blower power（Kw） | 200 | 250 | 315 |
| Feed size （mm） | ＜10mm | ＜10mm | ＜10mm |
| Moisture of feeding material | ＜3% | ＜3% | ＜3% |
| Less than 2μm=34% output（t/h） |
11-14 | 13-17 | 15-19 |
| Less than 2μm=46% output（t/h） |
7-8 | 9-10 | 11-12 |
| Less than 2μm=60% output（t/h） |
3-4 | / | / |
| Material: based on calcite Particle size distribution: measured by micro laser diffraction particle size analyzer in British Malvern3000 instruments |
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The Montmorillonite superfine powder vertical grinding mill offers several advantages that make it a superior choice for grinding applications in various industries. Here are the key advantages:
1. High Efficiency and Productivity
Enhanced Grinding Efficiency: The vertical design and advanced grinding mechanism allow for more effective and efficient grinding, leading to higher productivity.
Consistent Output Quality: The integrated classifier ensures uniform particle size distribution, resulting in consistent product quality.
2. Energy Efficiency
Lower Energy Consumption: Compared to traditional horizontal mills, vertical grinding mills consume less energy due to their efficient grinding mechanisms and optimized designs.
Reduced Operational Costs: Lower energy consumption translates to reduced operational costs, making the mill more cost-effective in the long run.
3. Compact Design
Space-Saving: The vertical structure of the mill requires less floor space, making it suitable for installations where space is limited.
Ease of Installation: The compact design also simplifies the installation process, reducing the time and effort required for setup.
4. Fine and Ultra-Fine Grinding Capabilities
Wide Range of Particle Sizes: Capable of producing powders with particle sizes ranging from microns to sub-microns, meeting the requirements of various applications.
Precise Control: The ability to adjust the particle size distribution ensures that the desired fineness is achieved consistently.
5. Durability and Low Maintenance
Robust Construction: Made with high-quality materials, the mill is designed to withstand the rigors of continuous operation.
Reduced Wear and Tear: Advanced materials and design reduce the wear on grinding elements, leading to longer service life and lower maintenance costs.
Minimal Downtime: The durable construction and low maintenance requirements result in minimal downtime, enhancing overall productivity.
6. Environmental Benefits
Dust Collection Systems: Equipped with efficient dust collection systems that minimize dust emissions, ensuring a cleaner and safer working environment.
Reduced Noise Levels: The design and construction of the mill contribute to lower noise levels during operation, reducing noise pollution.
7. Versatility in Applications
Wide Range of Uses: Suitable for various industries including ceramics, pharmaceuticals, cosmetics, paper, and plastics, making it a versatile grinding solution.
Adaptability: Can be easily adapted to different materials and production requirements, offering flexibility in usage.
8. Improved Product Quality
Uniform Particle Size: The integrated classifier ensures that only particles of the desired size are collected, resulting in high-quality output with uniform particle size distribution.
Enhanced Product Properties: The fine and consistent particle size improves the properties of the final product, such as texture, strength, and performance.
9. User-Friendly Operation
Easy to Operate: Designed with user-friendly controls and interfaces, making it easy to operate and monitor.
Automation Options: Advanced models may offer automation options for further ease of use and efficiency.
In summary, the Montmorillonite superfine powder vertical grinding mill provides numerous advantages, including high efficiency, energy savings, compact design, fine grinding capabilities, durability, environmental benefits, versatility, improved product quality, and user-friendly operation. These advantages make it an excellent choice for industries requiring high-quality superfine powders.
SHANGHAI CLIRIK MACHINERY CO., LTD located in PUDONG New district of Shanghai China as a professional enterprise, which specializes in research, manufacture and sales of all kinds of mining equipment. Our company has already formed a full set of modern production lines, equipped with intelligent, standardized testing and controlling laboratories, owned a professional team for R&D, production, sales and service.
In summary, Clirik’s production of montmorillonite superfine powder vertical grinding mills boasts significant advantages in technology, energy efficiency, stability, precise control, environmental benefits, application range, customer service, and rich industry experience. These advantages position Clirik as a market leader, providing customers with high-quality, high-performance grinding solutions.