Focus on the field of micro powder grinding !
Processing ability: 1-45 t/h
Fineness: 325-2500 mesh
Max feeding size: 10-25mm
Range of application: Montmorilonite,felodspar, mica,fluorite, bamboo, gypsum, talc, dolomite, silica, graphite, mica, limestone, calcium carbonate, quartz, calcite, kaolin, bamboo, carbon black, bentonite, illite, pyrophyllite, vermiculite, sepiolite...
Table of Contents
Montmorillonite ultrafine powder grinding mills are specialized equipment designed to produce ultrafine powder from montmorillonite, a type of clay mineral. These mills are crucial in various industries, including ceramics, pharmaceuticals, cosmetics, and agriculture, due to the unique properties of montmorillonite, such as high surface area and cation exchange capacity. Here’s an introduction to the key aspects of these grinding mills:
High Efficiency and Precision
Montmorillonite ultrafine powder grinding mills are designed to deliver high grinding efficiency and precision. They are capable of producing fine and uniform particle sizes, which are essential for applications that require consistent quality.
Advanced Grinding Technology
These mills utilize advanced grinding technologies, such as jet milling, ball milling, or stirred media milling. The choice of technology depends on the desired particle size and specific application requirements.
Adjustable Fineness
The fineness of the output powder can be adjusted by changing the speed of the classifier or the airflow, allowing for a range of particle sizes typically from a few microns to sub-micron levels.
Durable Construction
Constructed from high-quality materials, these mills are designed to withstand the abrasive nature of montmorillonite. Components are often made from wear-resistant alloys or ceramics to ensure longevity and minimal maintenance.
Efficient Airflow System
An efficient airflow system is integrated into the mill to ensure proper cooling and dust collection. This system helps in maintaining the desired temperature and reducing the risk of product contamination.
Feeding
The raw montmorillonite is fed into the mill through a feeder. The material needs to be properly dried and sometimes pre-crushed to ensure smooth feeding.
Grinding
The grinding process involves the application of mechanical forces to break down the montmorillonite particles into ultrafine powder. Depending on the type of mill, grinding can occur through impact, shear, or attrition forces.
Classification
After grinding, the particles pass through a classifier, which separates the fine particles from the coarser ones. The fine particles are collected as the final product, while the coarser ones are returned to the grinding chamber for further processing.
Collection
The ultrafine powder is collected using a cyclone collector or bag filter. Efficient collection systems ensure minimal product loss and maintain the purity of the powder.
| Model | HGM80 | HGM80A | HGM90L | HGM100L-Ⅱ | HGM100P | HGM125L | HGM1680L |
| Ring Diameter(mm) | 800 | 800 | 900 | 1000 | 1000 | 1250 | 1680 |
| Ring Number (PCS) | 3 | 3 | 4 | 4 | 4 | 4 | 4 |
| Input Size (mm) | ≤10 | ≤10 | ≤10 | ≤15 | ≤15 | ≤20 | ≤20 |
| Adjustable range of finished product (mesh) | 150-3000 | 150-3000 | 150-3000 | 150-3000 | 150-3000 | 150-3000 | 150-3000 |
| Capacity (t/h) | 0.5-5.5 | 0.5-5.5 | 0.8-6.5 | 1.2-10 | 1.2-11 | 2.5-20 | 5-45 |
| Outlet Size L*W*H (mm) | 8605*4139*6050 | 10454*3393*6626 | 11735*3952*7525 | 14507*3633*7562 | 14362*4200*7562 | 19261*4406*8591 | 25067*5414*9007 |
| Main motor power (kw) | 75 | 75 | 55*2 | 132/75*2 | 132/75*2 | 185 | 315 |
| Unit kw | HGM80 | HGM90L | HGM100L-Ⅱ | HGM100P | HGM125L | HGM1680L |
| Main unit | 75 | 2*45 | 132-150 | 132-150 | 185-200 | 315 |
| Classifier | 18.5 | 18.5-30 | 30-37 | 30-37 | 75 | 132 |
| Blower | 45 | 55 | 75 | 75 | 2*45-2*55 | 2*75-2*90 |
| Crusher | 18.5 | 18.5 | 18.5 | 18.5 | 45 | 75 |
| Bucket Elevator | 3 | 3 | 4 | 4 | 4 | 7.5 |
| Belt Conveyor Feeder | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 2 |
| Discharging Valve | 2*0.75 | 1.1 | 1.1 | 1.1 | 1.5 | 2*1.5 |
| Air Compressor | 11 | 15 | 22 | 22 | 37 | 55 |
Montmorillonite ultrafine powder grinding mills offer several advantages that make them highly valuable for various industrial applications. Here are some of the key advantages:
1. High Efficiency
Enhanced Grinding Efficiency: These mills are designed to achieve high grinding efficiency, allowing for the rapid processing of montmorillonite into ultrafine powder.
Energy Efficiency: Advanced grinding technologies reduce energy consumption, making the process more cost-effective.
2. Consistent Particle Size
Uniform Output: The mills produce a consistent and uniform particle size, which is crucial for applications requiring precise specifications.
Adjustable Fineness: The fineness of the powder can be easily adjusted to meet specific requirements, ranging from a few microns to sub-micron levels.
3. Advanced Technology
Cutting-Edge Grinding Mechanisms: Utilization of advanced grinding mechanisms such as jet milling, ball milling, or stirred media milling ensures optimal performance.
Innovative Design: Incorporation of state-of-the-art design features enhances the overall efficiency and reliability of the grinding process.
4. Durability and Reliability
Robust Construction: Made from high-quality, wear-resistant materials, these mills are built to handle the abrasive nature of montmorillonite, ensuring a long service life.
Minimal Maintenance: The durable construction reduces the need for frequent maintenance, minimizing downtime and operational costs.
5. Efficient Airflow and Dust Collection
Effective Cooling: An efficient airflow system maintains optimal operating temperatures, preventing overheating and ensuring consistent performance.
Dust Control: Advanced dust collection systems minimize product loss and prevent contamination, ensuring a clean and safe working environment.
Ceramics
Ultrafine montmorillonite powder is used to enhance the strength, durability, and thermal stability of ceramic products.
Pharmaceuticals
Due to its high absorbency and swelling properties, montmorillonite is used in pharmaceutical formulations as a binder, disintegrant, and suspension agent.
Cosmetics
In the cosmetics industry, montmorillonite is valued for its detoxifying and skin-soothing properties. It is commonly used in facial masks and skincare products.
Agriculture
Montmorillonite ultrafine powder is used in agriculture to improve soil quality, as it helps in retaining moisture and nutrients, enhancing plant growth.
Montmorillonite ultrafine powder grinding mills and Montmorillonite Raymond mills are both used for grinding montmorillonite into fine powders, but they differ in terms of technology, output particle size, applications, and specific features. Here’s a comparison of the two:
Characteristics
1. Grinding Technology:
Utilizes advanced grinding mechanisms such as jet milling, ball milling, or stirred media milling.
Often incorporates multiple grinding stages and uses high-speed impact or shear forces to achieve ultrafine particle sizes
2. Particle Size:
Capable of producing extremely fine powders, often in the range of a few microns to sub-micron levels.
Highly adjustable fineness for precise control over particle size distribution.
3. Applications:
Ideal for applications requiring very fine and uniform powders, such as in pharmaceuticals, cosmetics, and high-performance ceramics.
Used in industries where ultrafine powder properties like high surface area and enhanced reactivity are critical.
4. Efficiency:
High grinding efficiency with lower energy consumption compared to traditional mills.
Efficient dust collection and cooling systems to ensure product purity and consistent performance.
5. Cost:
Generally more expensive due to the advanced technology and materials used in construction.
Characteristics:
1. Grinding Technology:
Uses a simpler grinding mechanism involving rollers and a grinding ring.
The material is ground by centrifugal force and rolling pressure.
2. Particle Size:
Produces fine powders, typically in the range of 30 to 425 mesh (about 38 to 425 microns).
Less precise control over particle size compared to ultrafine grinding mills.
3. Applications:
Suitable for applications where moderately fine powders are acceptable, such as in construction materials, fillers, and some industrial applications.
Commonly used in industries where ultrafine particle size is not a critical requirement.
4. Efficiency:
Moderate grinding efficiency with relatively higher energy consumption compared to ultrafine grinding mills.
Simpler dust collection and cooling systems.
5. Cost:
Generally less expensive than ultrafine grinding mills due to simpler design and technology.
Comparison Summary
1. Technology and Mechanism:
Montmorillonite Ultrafine Powder Grinding Mill: Advanced grinding mechanisms (jet, ball, stirred media).
Montmorillonite Raymond Mill: Simpler roller and grinding ring mechanism.
2. Output Particle Size:
Montmorillonite Ultrafine Powder Grinding Mill: Produces extremely fine powders (sub-micron to a few microns).
Montmorillonite Raymond Mill: Produces fine powders (50 to 325 mesh).
3. Applications:
Montmorillonite Ultrafine Powder Grinding Mill: High-precision applications (pharmaceuticals, cosmetics, high-performance ceramics).
Montmorillonite Raymond Mill: General industrial applications (construction materials, fillers).
4. Efficiency:
Montmorillonite Ultrafine Powder Grinding Mill: Higher efficiency, lower energy consumption.
Montmorillonite Raymond Mill: Moderate efficiency, higher energy consumption.
5. Cost:
Montmorillonite Ultrafine Powder Grinding Mill: Higher cost due to advanced technology.
Montmorillonite Raymond Mill: Lower cost due to simpler design.
The choice between a Montmorillonite ultrafine powder grinding mill and a Montmorillonite Raymond mill depends on the specific requirements of the application, including the desired particle size, efficiency, and budget. Ultrafine grinding mills are ideal for applications requiring extremely fine and precise powders, while Raymond mills are suitable for general industrial uses where moderately fine powders are sufficient.