Stone crushing production line

In the mining and construction aggregate industry, jaw crushers, impact crushers, cone crushers and sand making machines are the core crushing equipment of Clirik. We have been studying hard and combining market demand and industry experience to develop various types of crushers to form high, medium and low configurations to meet more production needs of customers.

Stone crushing production line process flow

The process flow of the gravel production line is roughly divided into: silo – feeding – crushing (primary crushing, secondary crushing, tertiary crushing or sand making and shaping)-screening – transportation – sand washing – drying – storage. Each step requires different industrial equipment. Appropriate processing equipment should be selected based on the actual situation of the gravel production line, production capacity, stone size, budget and other requirements.

● Necessary procedures

The core of the gravel production line is feeding, crushing, screening and transportation. The stone is first fed to the coarse crusher (jaw crusher) by the feeder for coarse crushing. The coarse crushed products are screened by the vibrating screen, and the qualified materials are sent to the secondary crushing equipment by the belt conveyor(the secondary crushing equipment includes cone crusher and impact crusher. Cone crusher is often used to process high-hardness materials, such as granite, basalt, etc., with high compressive strength; Impact crusher It is often used to process materials with medium and low hardness, such as limestone, bluestone, etc., and the discharging particles are good). The unqualified materials are sent back to the coarse crusher by the belt conveyor for re-crushing.

Then in the second and third stages of crushing, this pattern is repeated to form a cycle until the finished materials are screened out.

● Additional processes

Silo: Not every production line requires a silo. If the raw materials are transported from elsewhere, you need a silo as a buffer. If the raw materials are close to each other, they can be directly fed to the feeder by an excavator or transport truck.

Sand washing: If the quality requirements of the finished product are high, or there are too many stone powders and impurities in the finished product, which affect the gradation and quality of the finished product, a sand washing machine is required for cleaning.

Drying: The sand that has gone through the sand washing step contains too much water. If you rely on it to dehydrate naturally, it will take too long. In order to speed up this time, you need to use a dryer.

Storage: Some production lines are built near construction sites, and the finished products can be used directly without storage. Many sand and gravel plants produce sand but cannot find buyers immediately. The finished products need to be stored first and then sold.

Characteristics of stone crushing production line

Coarse crushing equipment – Jaw Crusher

Jaw crusher is suitable for mining, metallurgy, building materials, highways, railways, water conservancy, chemical industry and other industries. It is generally used to crush ores with a compressive strength of less than 320 MPa.

Medium crushing equipment – Impact Crusher

The impact crusher can process materials with a side length of 100-500 mm or less, and has a maximum pressure resistance of 350 MPa. It has the advantages of a large crushing ratio, and the crushed materials are in the form of cubic particles. It is widely used in building materials, ore crushing, railway, cement, mining, chemical and other industries. The discharge particle size can be adjusted and the crushing specifications are diversified.

Medium crushing equipment – Cone Crusher

Cone crusher is widely used for medium and fine crushing of granite, basalt, limestone, river pebbles, cement clinker, quartz stone, iron ore, bauxite and other minerals. It can also be used in mechanical artificial sand making, roads, railways, water conservancy, airports, construction, cement, refractory materials, metallurgy and other industries.

Medium crusher – Hammer Crusher

Hammer crusher is a kind of equipment that crushes materials in the form of impact. It is suitable for cement, chemical, electric power, metallurgy and other industrial sectors to crush medium-hard materials such as calcite, gypsum, fluorite, limestone, soil, clay, marble, granite, pebble, coal, slag, iron ore, copper ore, etc.

European powder crusher – European powder coarse grinding mill

European powder coarse grinding mill is engaging in crushing various rocks and stones with comprehensive strength not higher than 320 MPa into coarse powder and small particles,it is widely used in metallurgy,mining,chemical,cement, coal,sand-making, coal gangue, construction , refractory materials and ceramic industries.

Sand making and shaping equipment

It is widely used in the fields of gravel shaping and gravel processing in highways, railways, hydropower stations, bridges, tunnels, concrete mixing stations, construction and other industries.

Common standard configurations of gravel production lines

1. Processing of high hardness materials: feeder + jaw crusher + cone crusher + vibrating screen + conveyor.

2. Processing of medium and low hardness materials: feeder + jaw crusher + impact crusher + vibrating screen + conveyor.

3. For multi-stage operations of gravel and sand making: feeder + jaw crusher + cone crusher/impact crusher + sand making machine + vibrating screen + conveyor.

4. It can achieve one-time forming of gravel: feeder + hammer crusher + vibrating screen + conveyor.

The above gravel production line configuration is easy to install for some gravel processing plants with high output, flat terrain and close raw materials. The site does not need to be organized, and it can be installed directly by piling.

Of course, for customers with complex terrain or other special circumstances, SBMmill will develop professional production line plans based on customer needs.

Advantages of Clirik stone crushing production line

Customized solutions to help reduce costs and increase efficiency

Clirik can design gravel production lines according to customer needs. The operation planning is simple and reasonable, the number of equipment used is small, the process is smooth, the production line is easy to operate, and the operating costs are reduced.

● The finished product has good particle shape and excellent gradation

The gravel production line adopts a multi-stage crushing process, and the finished product has good particle shape and excellent gradation, which can meet the demand for high-quality materials.

● The project is environmentally friendly and safe

To ensure production safety, all positions of ladders and guardrails are stable and reliable, and electricity safety exceeds national standards.

● Wear-resistant parts have long service life and high production efficiency

The gravel production line adopts high-efficiency energy-saving motors and high-performance host equipment, which greatly improves production efficiency. Adopting full thin oil lubrication method, equipment maintenance is convenient and labor costs are saved. Selected high-quality wear-resistant parts can greatly reduce equipment losses and reduce production and operation costs.

● High quality aggregates with high added value

The core equipment and solutions are designed and provided by a professional team, with reliable equipment quality and smooth process flow. Not only can it meet the high standards of customers, it will also bring considerable returns on investment to customers.